Figure 3: Front view of industrial control panel with necessary components
16.Human machine interfaces (HMIs): An HMI presents a textual or graphical representation of system conditions and operations, offering essential information not available with basic pushbutton panels or switch banks. HMIs provide robust capabilities for monitoring, control, status reporting, and various other functions.
| Product | Key suppliers | Buy link |
|---|
| Character displays | Omron | Buy now |
| Graphics meters | Lascar | Buy now |
| Touch screens | Mitsubishi | Buy now |
17. Panel instrumentation: Panel instruments are devices or tools integrated into control panels or instrument panels to monitor, measure, or display various parameters, processes, or information relevant to a system or operation. These instruments provide real-time data, feedback, or control functionalities within a specific panel or control setup.
| Product | Key suppliers | Buy link |
|---|
| Analogue panel meter | Crompton - TE connectivity | Buy now |
| Digital panel meter | Amphenol wilcoxon | Buy now |
| Energy meters | ABB | Buy now |
| Hour meters | Curtis instruments | Buy now |
| Analogue timers | Finder | Buy now |
| Digital timers | Crouzet | Buy now |
| Counters | Hengstler | Buy now |
| Splash proof cover for panel meters | Omega | Buy now |
18. Data acquisition systems: These are components and processes that collect, measure, and record data from various sources. These systems typically include sensors, signal conditioning equipment, data acquisition devices, and a computer or controller for data processing and storage. The primary purpose of data acquisition systems is to capture information from the physical environment, transform it into digital format, and provide accessibility for analysis or control applications.
| Product | Key suppliers | Buy link |
|---|
| Data logger | Testo | Buy now |
19. Emergency stop switches: These are also known as E-stop or kill switches. E-stops are safety devices designed to interrupt power to a machine or system quickly and easily in emergencies. These switches are prominently placed and easily accessible, allowing operators or personnel to shut down equipment in a hazardous or critical situation rapidly.
| Product | Key suppliers | Buy link |
|---|
| Emergency stop switches / E stop | ABB | Buy now |
| Safety interlock switches | C&K components | Buy now |
| Cable pull switches | Honeywell | Buy now |
20. Enclosures: These are boxes that house the control panel, and usually made from metals or plastics. The enclosure ensures the safety of the panel. Enclosures come with a UL safety rating, an IP rating, and an NEMA classification.
| Product | Key suppliers | Buy link |
|---|
| Metal enclosures | Deltron enclosures | Buy now |
| Plastic enclosures | Schneider electric | Buy now |
| Subracks | Event schroff | Buy now |
| Open frame relay racks | Hammond | Buy now |
| Enclosure handles | Davies molding | Buy now |
21.Tower light: Tower(stack) lights indicate the status of machines, systems, or processes in illuminated and audible forms. They are available in various colors, in blinking or continuous mode, LED, or filament lamp, and with audible alarm options.
| Product | Key suppliers | Buy link |
|---|
| Signal towers | Eaton moller | Buy now |
| Audio signal indicator units | ABB | Buy now |
| Beacon / sounders | Clifford and snell | Buy now |
| Visual signal indicator units | Werma | Buy now |
| Signal indicator accessories | Banner engineering | Buy now |
22.Indicators: A panel indicator or simply indicator is a device or component on a control panel that provides visual information about a particular aspect of a system. Operators can use the indicator to quickly and easily assess the status or condition of a specific component or process.
| Product | Key suppliers | Buy link |
|---|
| Incandescent indicators | VCC (Visual communications company) | Buy now |
| Indicator bases | Schmersal | Buy now |
| Indicator lenses | Dialight | Buy now |
| LED multicolour indicators | CML innovative technologies | Buy now |
| LED single colour indicators | Mallory | Buy now |
| Neon indicators | Camdenboss | Buy now |
23.Switches: Panel switches are connecting/disconnecting switches affixed directly to distribution panelboards and switchgear. They activate and deactivate electrical loads using a swiftly responsive external operating handle.
| Product | Key suppliers | Buy link |
|---|
| Joystick switches | CH products | Buy now |
| Keylock operated switches | Lorlin | Buy now |
| Keypads | Storm interface | Buy now |
| Detector switches | Alcoswitch - TE connectivity | Buy now |
| Microswitch snap action switches | Marquardt | Buy now |
| Navigation switches | E-switch | Buy now |
| Pushbutton switches | NKK switches | Buy now |
| Touch buttons | Banner engineering | Buy now |
| Toggle switches | Honeywell | Buy now |
| Wireless command devices | Omron industrial automation | Buy now |
| Anti vandal switches | Schurter | Buy now |
| Thumbwheel switches | Apem | Buy now |
| Switch components | Eaton cutler-hammer | Buy now |
| Switch accessories & switch assortments | TE connectivity / partner stock | Buy now |
24.Panel Knobs: Control knobs or panel knobs are manually operated devices typically found on electronic or mechanical equipment. These can be rotated or turned to adjust settings, parameters, or values associated with the device. Panel knobs often have markings or indicators to show the current setting, and can be a crucial interface component for users to fine-tune or control different functions of the equipment.
| Product | Key suppliers | Buy link |
|---|
| Knobs | Elma | Buy now |
| Knobs accessories | Mentor | Buy now |
25.Locks and keys: They secure access to a control panel or enclosure. These locks restrict unauthorized access to the internal components of electrical panels, machinery, or other equipment housed within an enclosure. The system typically includes the lock mechanism installed on the panel and a corresponding set of keys to open the lock.
| Product | Key suppliers | Buy link |
|---|
| Electromagnetic locks | Eclipse magnetics | Buy now |
| Escutcheons / accessories | Eclipse magnetics | Buy now |
| Hasp / staple locks | Master lock | Buy now |
| Steel cable locks | Sterling security products | Buy now |
| Padlocks | Kasp security | Buy now |
MRO tools for control panels
Maintenance, repair, and operations (MRO) tools for control panels are crucial for efficient functioning of industrial equipment. These tools are indispensable for the upkeep, troubleshooting, repair, and installation of components in the control panels. Common MRO tools for control panels include:
| Product | Key suppliers | Buy link |
|---|
| Calibrators | Fluke | Buy now |
| Test leads & test probes | Hioki | Buy now |
| Test equipment kits & assortments | Pico technology | Buy now |
| Temperature measurement & thermal imaging | Brannan | Buy now |
| Multimeters & clamp meters | Keysight technologies | Buy now |
| Task & inspection lighting | Native lighting | Buy now |
| Personal protection & safety equipments | Apache | Buy now |
| ESD protection products | Desco | Buy now |
| Tools - power & machine tools | Dewalt | Buy now |
| Tools - hand & workholding | Eclipse magnetics | Buy now |
| Tape | Advance tapes | Buy now |
| Tool accessories | Fortex | Buy now |
| Soldering stations & accessories | Chemtronics | Buy now |
| Measurement & inspection | Mitutoyo | Buy now |
Industrial control panel solutions from Multicomp Pro
Farnell also stocks a versatile collection of affordable components, tools, and test equipment under the Multicomp Pro brand. This collection helps control panel design engineers, technicians, and production facilities to identify high-value alternatives whilst assuring production-grade quality they can rely on. Customers purchasing from the Multicomp Pro brand can benefit from reduced upfront costs and product-lifetime savings. Here are some key components that facilitate design and development of control panels:
Conclusion
Industrial control panels play an important role in the operation of industries, factories, and various applications by overseeing the diverse electrical processes within a system. The intricate nature of control panel design involves numerous individual components and elements. This guide aims to present a concise overview of the fundamental design considerations. Recognizing the depth and complexity inherent in control panel design, as well as the significance of adhering to application specifications and regulatory requirements, Farnell has forged partnerships with suppliers. This will help facilitate the design and development of industrial control panels, offering valuable support to engineers and technicians, ultimately saving time and costs.